About 4-5 weeks ago I had posted up some pics of some nice bookmatched walnut veneers I had gotten in asking if anyone was interested in a soprano ukulele. My long time friend Tom stepped up almost immediately wanting one of my originals. I told him I'd get started after I finished up the repair jobs I already had on reserve. After I finished Lou's Regal, Ted's Gibson, and another of Lou's guitars, I started making a rig to joint the veneers. I forgot to hook my shopvac up to the jointer and made a giant mess when I put some 1x8's through it for the jig.
After I sanded them to where I was satisfied, I taped em up and set em aside so I could join together a backing. I felt the veneers were a little too thin to stand on their own, so I laminated the top to a piece of joined maple, and the back to a piece of mahogany I had. That brought the overall thickness to about 1/8.
After fumbling around with trying to print out a 6 page blueprint I had downloaded and tweaked a little, I finally got the body section to print and cut it out to use as a template. Placed it where I thought the grain looked best, and I cut both sides out with a coping saw.
I cut them both out slightly oversized. Once I glue em onto the sides, I plan on using a flush/trim router bit to size it up perfectly. Gonna assemble my bending iron this weekend, and hopefully get my mold made monday. Keep an eye out for updates.
Thursday, July 21, 2011
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